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What Are Membrane Filters? Know Their Functions and Applications

What Are Membrane Filters? Know Their Functions and Applications

Membrane filters are used across all areas of laboratory practice where clarification, sterilisation, or microbial analysis is required. These filters are not generic consumables; they are precision tools engineered to meet the performance requirements of pharmaceutical, food, water, and analytical testing protocols.

A membrane filter is defined by its pore size, physical structure, and material compatibility. Each parameter contributes to its role in the filtration process, whether for sterile filtration, pre-analytical sample prep, or microbiological testing.

This guide examines the functional role of membrane filters, their working principles, material options, and laboratory-specific use cases.

Membrane Filter: Core Definition and Mechanism

A membrane filter is a microporous polymer matrix that separates particulates or microorganisms from a liquid or gas sample based on pore size exclusion. The filtration mechanism is surface-based: particles larger than the membrane’s pore structure are retained, while filtrates pass through under pressure or vacuum.

Unlike depth filters, which rely on media thickness to capture contaminants, membrane filters are absolute, providing predictable and defined retention. This makes them critical for applications involving regulatory compliance, sterility, or quantitative microbiology.

Ethylene Oxide (EtO) sterilisation is a widely used method for sterilising membrane filters and other temperature-sensitive laboratory or medical products that cannot withstand heat-based methods such as autoclaving.

EtO sterilisation enhances the reliability, safety, and compliance of membrane filters, particularly for sterile filtration, microbial testing, and point-of-use filtration in aseptic environments. 

Material-Based Classification: Choosing the Right Membrane Type

Membranes are not interchangeable. Each material offers specific benefits depending on solvent compatibility, hydrophilicity, protein binding, and sterilisation stability.

Membrane TypePropertiesApplications
Nylon-66Hydrophilic, low extractables, compatible with solventsHPLC sample prep, solvent filtration
Cellulose NitrateHigh throughput, high retention, excellent microbial recoverySterility testing, water microbiology, and media clarification
Gridded CNSame as above + colony counting gridMicrobial enumeration, water and pharmaceutical QC
PTFEHydrophobic, highly solvent-resistantAggressive chemical filtration, gas sterilisation
PESLow protein binding, high flowFiltration of biologicals, media, and vaccines

We at Borosil Scientific currently offer Cellulose Nitrate (plain and gridded) variants under its BOROPure membrane range, covering standard pore sizes of 0.22 µm and 0.45 µm, suited for aqueous, solvent-based, and microbiological applications.

Standard Pore Sizes and What They Do

Pore size is not an arbitrary number. It defines retention performance and has a direct impact on compliance and safety. Most laboratories work with one of two options:

  • 0.22 µm – Retains bacteria and is suitable for sterile filtration of buffers, media, vaccines, and injectable formulations.
  • 0.45 µm – Used for clarification of non-sterile fluids like HPLC solvents, chemical reagents, and lab buffers.

The smaller the pore size, the higher the retention but also the slower the flow. Pore validation includes integrity testing, typically using bubble point or diffusion flow methods. All BOROPure membranes from our collection are validated accordingly.

Application Methods for Membrane Filters

Membrane filters are essential in process control and analytical workflows. Their usage spans pre-analytical steps, in-process checks, and final QC. Here are the common ones:

1. HPLC Solvent Clarification

Filtration of mobile phase solvents is mandatory to protect HPLC columns and ensure baseline stability. Hydrophilic nylon membranes, such as BOROPure Nylon-66, are ideal due to low extractables and solvent resistance. A pore size of 0.45 µm is typically sufficient, unless bacterial removal is also required.

2. Sterility Testing of Media and Reagents

Sterility tests require absolute retention of viable microorganisms. Cellulose nitrate membranes offer high microbial recovery and throughput, making them suitable for routine sterility checks. For compliance, a pore size of 0.22 µm is the minimum required.

3. Microbial Enumeration in Water Testing

Water samples are filtered through gridded cellulose nitrate membranes, then incubated on selective agar to allow colony development. The black grid lines support accurate colony counting. Borosil Scientific’s BOROPure gridded membranes are tested for growth inhibition and microbial recovery to ensure the validity of results.

4. Filtration of Aqueous Buffers and Sample Prep

General-purpose clarification before spectrophotometry, colourimetry, or sample injection into any analytical instrument often uses 0.45 µm membranes. Material compatibility with sample composition determines whether cellulose nitrate or nylon is preferred.

BOROPure Membranes: Material Summary and Use Cases

Below is a reference summary of Borosil Scientific’s current offerings in membrane filters.

Product NameCodeMaterialPore SizesDiameterKey Uses
BOROPure Nylon-665347Nylon-660.22 µm, 0.45 µm47 mmHPLC solvents, aqueous sample clarification
BOROPure CN (Plain)5147Cellulose Nitrate0.22 µm, 0.45 µm47 mmMedia sterilisation, buffer prep, sterility testing
BOROPure CN (Gridded)5247Cellulose Nitrate0.22 µm, 0.45 µm47 mmWater and product microbiology, microbial colony counting

All filters are autoclavable at 121°C for 30 minutes, tested for membrane integrity, extractables, heat stability, and particulate release. Gridded types are tested additionally for growth inhibition and microbial challenge.

Sterilisation and Storage Best Practices

  • Autoclaving: Always pre-wet hydrophilic membranes (except for BOROPure) before autoclaving if necessary. After sterilisation, cool under aseptic conditions.
  • Storage: Store membranes in a clean, dry desiccator. Avoid exposure to UV and volatile organic vapours.
  • Single-use: BOROPure membranes are designed for single-use only. Reuse compromises retention integrity.

Error Prevention and Process Validation

For GMP or GLP-compliant workflows, membrane filters must undergo:

  • Integrity testing per lot
  • Traceable documentation
  • Validation against microbial standards (e.g., B. diminuta challenge for 0.22 µm)

BOROPure membranes are batch-certified with traceability and are used in labs adhering to Indian Pharmacopoeia (IP), United States Pharmacopoeia (USP), and WHO protocols.

Do’s and Don’ts While Using Membrane Filters

DoDon’t
Match pore size to the application’s microbial or particle profileAssume 0.45 µm can substitute 0.22 µm in sterile applications
Confirm solvent compatibility with the membrane materialUse hydrophobic membranes for aqueous solutions without pre-wetting
Validate membrane lots in critical test setupsMix different membranes within the same test without validation

Conclusion

Membrane filters are not additional lab supplies; they are core functional tools required for accurate, reproducible, and compliant filtration. Whether you’re prepping samples for chromatography, running microbial counts, or conducting final product sterility checks, the right membrane, when chosen for its pore size, retention accuracy, and chemical compatibility, can directly impact the outcome.

At Borosil Scientific, our BOROPure membrane filters are manufactured and tested to meet the expectations of laboratories working under regulatory standards. From high-flow cellulose nitrate to chemically resistant nylon membranes, we offer lab-ready, QC-tested solutions for critical filtration processes.

For material compatibility data sheets or membrane selection support, contact our technical team or authorised channel partner.

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